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3. FIELD APPLICATION CASES

๐Ÿš™ Kia: Automated Process Program AASX Conversion

Kia ํ˜„์žฅ ์ž๋™ํ™” ๊ณต์ • ํ”„๋กœ๊ทธ๋žจ์˜ AASX ๋ณ€ํ™˜ 4๋‹จ๊ณ„ ํ”„๋กœ์„ธ์Šค

๐Ÿญ
S142
๋Œ€์ƒ ๋ผ์ธ
๐Ÿ”„
4๋‹จ๊ณ„
๋ณ€ํ™˜ ํ”„๋กœ์„ธ์Šค
๐Ÿ“ก
OPC-UA
ํ†ต์‹  ํ”„๋กœํ† ์ฝœ
๐Ÿค–
13๋Œ€
๋กœ๋ด‡ ์—ฐ๋™
๐Ÿ”„ 4๋‹จ๊ณ„ ๋ณ€ํ™˜ ํŒŒ์ดํ”„๋ผ์ธ
1
โš™๏ธ
ํ˜„์žฅ PLC ํ”„๋กœ๊ทธ๋žจ ์ถ”์ถœ
XG5000
  • Ladder Logic
  • I/O Configuration
  • Program Blocks
  • XML Export
  • Variable List
2
๐Ÿ”„
LS โ†’ AAS ๊ฐ€์ƒ ๋””๋ฐ”์ด์Šค ๋ณ€ํ™˜
DS Wizard
  • XML Export
  • Device Template
  • AAS Model
  • ApiDefs
  • Flows/Works
3
๐ŸŽฎ
OPC ํƒœ๊ทธ ์ƒ์„ฑ ๋ฐ ์‹œ๋ฎฌ๋ ˆ์ด์…˜
DS 3D Pilot
  • AAS Model
  • 3D Assets
  • OPC Tags
  • Simulation Model
4
๐Ÿ—„๏ธ
PostgreSQL ๋ฐ์ดํ„ฐ ์ƒํƒœ ๊ณต์œ 
PostgreSQL
  • OPC Tags
  • Runtime Data
  • Real-time Dashboard
  • Historical Data
XML/CSV โ†’
AASX โ†’
OPC-UA โ†’
๐Ÿ—๏ธ ๊ธฐ์ˆ  ์Šคํƒ (4 Layers)
Field Layer
๐Ÿ”Œ LS Electric PLC
XGK/XGB/XGI ์‹œ๋ฆฌ์ฆˆ
๐Ÿ’ป XG5000 IDE
PLC ํ”„๋กœ๊ทธ๋ž˜๋ฐ ํ™˜๊ฒฝ
๐Ÿ“ก Field I/O
์„ผ์„œ/์•ก์ถ”์—์ดํ„ฐ
Conversion Layer
๐Ÿ”ง DS Wizard
PLC โ†’ AAS ๋ณ€ํ™˜ ์—”์ง„
โš™๏ธ Parser Engine
Ladder/ST/FBD ๋ถ„์„
๐ŸŽฏ Template Matcher
๋””๋ฐ”์ด์Šค ํ…œํ”Œ๋ฆฟ ๋งคํ•‘
Simulation Layer
๐ŸŽฎ DS 3D Pilot
3D ์‹œ๋ฎฌ๋ ˆ์ด์…˜ ๋ทฐ์–ด
๐Ÿ”— OPC-UA Server
ํ‘œ์ค€ ํ†ต์‹  ์„œ๋ฒ„
๐Ÿ–ฅ๏ธ Virtual PLC
๊ฐ€์ƒ ์ œ์–ด๊ธฐ
Data Layer
๐Ÿ—„๏ธ PostgreSQL
์‹œ๊ณ„์—ด ๋ฐ์ดํ„ฐ ์ €์žฅ
๐Ÿ“Š Grafana
์‹ค์‹œ๊ฐ„ ๋Œ€์‹œ๋ณด๋“œ
โฑ๏ธ TimescaleDB
์‹œ๊ณ„์—ด ํ™•์žฅ
๐Ÿญ S142 Body Line ์ƒ์„ธ

S142 Body Line

Kia ๊ด‘๋ช…๊ณต์žฅ | 6๊ฐœ ์Šคํ…Œ์ด์…˜ | 13๋Œ€ ๋กœ๋ด‡

164.2s
Total Cycle
13
Robots
6
PLCs
Station ID Station Name Robots Cycle Time
STN010 Loading ๐Ÿค– 1๋Œ€ 12.5s
STN020 Spot Welding 1 ๐Ÿค– 4๋Œ€ 45.2s
STN030 Spot Welding 2 ๐Ÿค– 4๋Œ€ 42.8s
STN040 Arc Welding ๐Ÿค– 2๋Œ€ 38.5s
STN050 Inspection ๐Ÿค– 1๋Œ€ 15.0s
STN060 Unloading ๐Ÿค– 1๋Œ€ 10.2s
๐Ÿ“Š ๋ณ€ํ™˜ ๊ฒฐ๊ณผ ๋ฉ”ํŠธ๋ฆญ
PLC Programs
6 Programs
โ†“
1 AASX Package
ํ†ตํ•ฉ
I/O Points
2,400+ Tags
โ†“
2,400 OPC Nodes
100%
Documentation
์ˆ˜๋™ ๊ด€๋ฆฌ
โ†“
์ž๋™ ์ƒ์„ฑ
80% ์ ˆ๊ฐ
Simulation
๋ถˆ๊ฐ€๋Šฅ
โ†“
Real-time 3D
์‹ ๊ทœ
๐Ÿ“‹ ๋‹จ๊ณ„๋ณ„ ์ƒ์„ธ ์ •๋ณด
โš™๏ธ
STEP 1
PLC ํ”„๋กœ๊ทธ๋žจ ์ถ”์ถœ
XG5000์—์„œ XML ํ˜•์‹์œผ๋กœ ์ถ”์ถœ
Kia S142 ๋ผ์ธ์˜ LS Electric PLC ํ”„๋กœ๊ทธ๋žจ์„ XML ํ˜•์‹์œผ๋กœ ์ถ”์ถœํ•ฉ๋‹ˆ๋‹ค. XG5000 IDE์—์„œ PLC ํ”„๋กœ๊ทธ๋žจ์„ XML ํ˜•์‹์œผ๋กœ ๋‚ด๋ณด๋‚ด๊ธฐํ•ฉ๋‹ˆ๋‹ค. 6๊ฐœ ์Šคํ…Œ์ด์…˜์˜ ํ”„๋กœ๊ทธ๋žจ์„ ์ผ๊ด„ ์ถ”์ถœํ•˜์—ฌ ๋ณ€ํ™˜ ์ค€๋น„๋ฅผ ํ•ฉ๋‹ˆ๋‹ค.
Ladder Logic I/O List Variable Table Comment Data
๐Ÿ”„
STEP 2
AAS ๋ณ€ํ™˜
DS Wizard๋กœ AASX ์ƒ์„ฑ
LS PLC ํ”„๋กœ๊ทธ๋žจ์„ AAS ๊ฐ€์ƒ ๋””๋ฐ”์ด์Šค๋กœ ์ž๋™ ๋ณ€ํ™˜ํ•ฉ๋‹ˆ๋‹ค. DS Wizard๋Š” PLC ํ”„๋กœ๊ทธ๋žจ์„ ๋ถ„์„ํ•˜์—ฌ AAS Submodel์„ ์ž๋™ ์ƒ์„ฑํ•ฉ๋‹ˆ๋‹ค. Sequence Control ํ‘œ์ค€์— ๋งž์ถฐ Flow, Work, Call ๊ตฌ์กฐ๋ฅผ ์ƒ์„ฑํ•ฉ๋‹ˆ๋‹ค.
ApiDefs ์ถ”์ถœ Flow/Work ์ƒ์„ฑ Arrow ์—ฐ๊ฒฐ Semantic ID
๐ŸŽฎ
STEP 3
3D ์‹œ๋ฎฌ๋ ˆ์ด์…˜
OPC ํƒœ๊ทธ ๊ธฐ๋ฐ˜ ์‹ค์‹œ๊ฐ„ ๊ตฌ๋™
AASX ๋ชจ๋ธ์„ ๋กœ๋“œํ•˜์—ฌ 3D ์‹œ๋ฎฌ๋ ˆ์ด์…˜์„ ์‹คํ–‰ํ•ฉ๋‹ˆ๋‹ค. DS 3D Pilot์€ AASX ํŒจํ‚ค์ง€๋ฅผ ๋กœ๋“œํ•˜๊ณ  OPC-UA ํƒœ๊ทธ๋ฅผ ์ƒ์„ฑํ•ฉ๋‹ˆ๋‹ค. 3D ๋ชจ๋ธ๊ณผ ์—ฐ๋™ํ•˜์—ฌ ์‹ค์‹œ๊ฐ„ ์‹œ๋ฎฌ๋ ˆ์ด์…˜์„ ์ œ๊ณตํ•ฉ๋‹ˆ๋‹ค.
OPC-UA Tags 3D Asset ์—ฐ๋™ Virtual PLC Real-time Sync
๐Ÿ—„๏ธ
STEP 4
๋ฐ์ดํ„ฐ ์ €์žฅ
PostgreSQL ์‹œ๊ณ„์—ด ๋ฐ์ดํ„ฐ๋ฒ ์ด์Šค
OPC ํƒœ๊ทธ ๋ฐ์ดํ„ฐ๋ฅผ PostgreSQL์— ์ €์žฅํ•˜๊ณ  ๋ถ„์„ํ•ฉ๋‹ˆ๋‹ค. PostgreSQL + TimescaleDB ์กฐํ•ฉ์œผ๋กœ ์‹œ๊ณ„์—ด ๋ฐ์ดํ„ฐ๋ฅผ ํšจ์œจ์ ์œผ๋กœ ์ €์žฅํ•ฉ๋‹ˆ๋‹ค. Grafana ๋Œ€์‹œ๋ณด๋“œ๋กœ ์‹ค์‹œ๊ฐ„ ๋ชจ๋‹ˆํ„ฐ๋ง์ด ๊ฐ€๋Šฅํ•ฉ๋‹ˆ๋‹ค.
Time-series DB Grafana ์—ฐ๋™ Historical Query Anomaly Detection
๐ŸŽฌ ๋ฐ๋ชจ ์˜์ƒ
Slide 6
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